Forklift Safety,

Handling Propane Safely

 

 

Refuelling a Propane Forklift

 

When handling propane fuel

  • Position the tank so the liquid propane does not come in contact with the relief valve.

  • Make sure the locking pin engages into the cylinder.

  • Make sure the valve is closed tightly.

  • Store the cylinder outside, in an upright position, in an area where it can be secured and is protected from being struck..

  • Put the cylinder down gently. Do not drop, dent or damage.

  • Always protect the valve from any damage.

  • Avoid contact with liquid propane, as it can cause frostbite.

  • Wear protective gloves while making or breaking connections

  • Ensure that only qualified persons repair carburetors and fuel supply systems.

  • For repairs, use only components that agencies such as the Canadian Standards Association (CSA) have approved.

  • Exchange removable cylinders outdoors or in well-ventilated areas, away from sources of ignition.

  • Close the valve before breaking connections.

Procedure for changing propane (LPG) cylinders:

  • Wear eye protection and insulated, loose fitting gloves such as leather (dry) or insulated neoprene.

  • Close the valve on the cylinder.

  • Run the engine until it stops. This ensures that the connection hose is empty.

  • Shut off the engine.

  • Open the connecting nut. Do NOT use metal tools.

  • Disconnect the hose.

  • Disconnect the holding straps.

  • Remove the empty cylinder.

  • Replace with a full cylinder in the proper position.

  • Connect the holding straps.

  • Tighten the connecting nut (wiggle hose).

  • Open the valve on the cylinder slowly and check for leaks. Use solution of soap and water.  Smell--listen--look.

  • Open the valve fully (slowly).

  • Check that the hose is turned inward.

  • Secure the hose downward.

  • Secure the cylinder.

  • Start the engine and resume operation.

  • Do not use metal tools when changing a cylinder.

  • Do not use excessive force when opening valve.

  • Do not let the cylinder get too hot.

  • Do not drag, drop, roll or slide cylinder or allow it to bang against other objects.

  • Do not use matches or a flame to check for leaks. Use soap or a leak detector.

  • Do not mount more than two LPG cylinders on any forklift truck.

The reasons for choosing propane forklifts and for converting existing gasoline forklifts to operate on propane are plentiful.

  • Environmentally Friendly: Propane is a non-toxic, clean-burning fuel that can be used to safely power forklifts both indoors and outdoors. With propane, there is no spillage loss or evaporation into the atmosphere.
     

  • Safe: Propane forklift tanks, fuel lines and carburetion components meet or exceed strict specifications. Built-in safety devices automatically shut off the flow of fuel in case of an accident.
     

  • Versatile: Propane forklifts can be used in indoor and outdoor applications. Propane is the most portable fuel — cylinders can be stored and moved virtually anywhere within a work site.
     

  • Strong: Propane forklifts maintain consistent, 100-percent power throughout operation. They have the ability to push and pull heavy loads at full capacity, up and down inclines, for a longer amount of time, and with better ground speeds than electric forklifts.
     

  • Easy Refueling: Propane forklifts require very little refueling time compared to natural gas-powered and electric forklifts.
     

  • Economical: From an investment standpoint, propane forklifts offer an economical way to meet material handling needs. Propane forklifts have lower life-cycle costs than electric, diesel or gasoline-powered forklifts.
     

  • Low Maintenance: Propane produces fewer engine deposits than gasoline and diesel fuel, resulting in lower maintenance costs. Propane engines can typically last up to twice as long as gasoline engines.

 

 

 

 

 

 

 


 

 

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Forklift Safety, Handling Propane Safely