Forklift Safety,
Handling Propane Safely
Refuelling
a Propane
Forklift
When handling propane fuel
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Position the tank so
the liquid propane does not come in contact with the relief valve.
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Make sure the locking pin engages into the cylinder.
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Make sure the valve is closed tightly.
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Store the cylinder outside, in an upright position, in an
area where it can be secured and is protected from being struck..
 
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Put the cylinder down gently. Do not drop, dent or damage.
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Always protect the valve from any damage.
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Avoid contact with liquid propane, as it can cause frostbite.
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Wear protective gloves while making or breaking connections
-
Ensure that only qualified persons repair carburetors and
fuel supply systems.
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For repairs, use only components that agencies such as the
Canadian Standards Association (CSA) have approved.
-
Exchange removable cylinders outdoors or in well-ventilated
areas, away from sources of ignition.
-
Close the valve before breaking connections.
Procedure for changing propane
(LPG) cylinders:
-
Wear eye protection and insulated, loose fitting gloves such as
leather (dry) or insulated neoprene.
-
Close the valve on the cylinder.
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Run the engine until it stops. This ensures that the
connection hose is empty.
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Shut off the engine.
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Open the connecting nut. Do NOT use metal tools.
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Disconnect the hose.
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Disconnect the holding straps.
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Remove the empty cylinder.
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Replace with a full cylinder in the proper position.
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Connect the holding straps. 
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Tighten the connecting nut (wiggle hose).
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Open the valve on the cylinder slowly and check for leaks.
Use solution of soap and water. Smell--listen--look.
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Open the valve fully (slowly).
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Check that the hose is turned inward.
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Secure the hose downward.
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Secure the cylinder.
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Start the engine and resume operation.
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Do not use metal tools when
changing a cylinder.
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Do not use excessive force when
opening valve. 
-
Do not let the cylinder get too
hot.
-
Do not drag, drop, roll or slide
cylinder or allow it to bang against other objects.
-
Do not use matches or a flame to
check for leaks. Use soap or a leak detector.
-
Do not mount more than two LPG
cylinders on any forklift truck.
The reasons for
choosing propane forklifts and for converting existing gasoline forklifts to
operate on propane are plentiful.
-
Environmentally
Friendly: Propane is a non-toxic, clean-burning fuel that can be used to safely
power forklifts both indoors and outdoors. With propane, there is no spillage
loss or evaporation into the atmosphere.
-
Safe: Propane forklift
tanks, fuel lines and carburetion components meet or exceed strict
specifications. Built-in safety devices automatically shut off the flow of fuel
in case of an accident.
-
Versatile: Propane
forklifts can be used in indoor and outdoor applications. Propane is the most
portable fuel — cylinders can be stored and moved virtually anywhere within a
work site.
-
Strong: Propane
forklifts maintain consistent, 100-percent power throughout operation. They have
the ability to push and pull heavy loads at full capacity, up and down inclines,
for a longer amount of time, and with better ground speeds than electric
forklifts.
-
Easy Refueling: Propane
forklifts require very little refueling time compared to natural gas-powered and
electric forklifts.
-
Economical: From an
investment standpoint, propane forklifts offer an economical way to meet
material handling needs. Propane forklifts have lower life-cycle costs than
electric, diesel or gasoline-powered forklifts.
-
Low Maintenance:
Propane produces fewer engine deposits than gasoline and diesel fuel, resulting
in lower maintenance costs. Propane engines can typically last up to twice as
long as gasoline engines.
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